| Paper | Title | Page |
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| MOP011 | European XFEL 3.9 GHz System | 100 |
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| The third harmonic system of the European XFEL is a joint INFN and DESY contribution to the project. Achievements, status and activity plan will be reviewed. | ||
| MOP039 | Strategy of Technology Transfer of EXFEL Preparation Technology to Industry | 197 |
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For the EXFEL a specification for the cavitiy preparation procedures (R1)was set up and handed to the industrial companies. Basing on this specification companies hard ware as well as process flows were set up. Beside this specified part of the preparation technique the companies personal needed to be educated and the processes ramped up. To check the quality of the infrastructure, status of education of personal and correct set up of process flows, so called Dummy (DCV) - , Reference (RCV ) and Pre-series (PCV) cavities were assigned. We report on the general strategy applied for the EXFEL technology transfer on cavity preparation and the results obtained on the qualification cavities.
R1) Series Surface and acceptance test preparation of superconducting cavities for the European Xfel (XFEL/A - D) JUNE 30, 2009 |
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| MOP040 | Industrialization of European XFEL Preparation Cycle “Final EP ” at Research Instruments Company | 201 |
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In the Specification for XFEL Cavity preparation (R1) two different preparation sequences are presented. Research Instruments Company as one of the two companies contracted for XFEL cavity production and preparation has chosen the so called “final EP” cycle. Major infrastructure components like EP facility and the BCP facility were pre- qualified. This existing and the new set up areas like the cleanroom are distributed over the ground area of the industrial park Bergisch Gladbach. The process flow given in the DESY specification needed adaptation to this scenario. Additional infrastructure beside the once specified needed to be set up to ensure the same quality of processes even with a changed work flow. The general lay out of the facility, matched work flow of preparation and test results of resonators processed by RI company in their infrastructure will be reported.
(R1) Series Surface and acceptance test preparation of superconducting cavities for the European Xfel (XFEL/A - D) JUNE 30, 2009 |
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| MOP042 | Quality Control and Processes Optimization for the EXFEL Superconducting Cavities Series Production at Ettore Zanon spa | 208 |
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| The construction of the European XFEL forced the first mass production of Niobium bulk SRF cavities. In this context Ettore Zanon S.p.A. built a fully new facility designed to produce four fully treated and He tank equipped cavities per week, ready to be tested at DESY. The facility already reached the foreseen production rate. The guarantee of the highest quality of the resonators produced requires a very strict quality control plan. At the same time, the requirements of the industrial production in terms of time, cost and productivity must be satisfied. As a consequence processes must be standardized and working times optimized. In the following, after the description of the production facility, we would like to highlight and discuss the strategies and arrangements adopted in the various critical fields (clean room, vacuum, etc.) to ensure the foreseen results. Moreover correlation between cavities performances and production cycle parameters will be investigated and discussed. | ||
| TUP056 | Industrialization of European XFEL Preparation Cycle “BCP Flash” at Ettore Zanon Company | 547 |
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In the Specification for XFEL Cavity preparation (R1) two different preparation sequences are presented. Ettore Zanon Company as one of the two companies contracted for XFEL cavity production and preparation has chosen the so called BCP flash cycle. To fulfill the requested work flow and quality of infrastructure and processes, the company set up a complete new infrastructure in refurbished fabrication halls. The layout of the facility, set up of work flow of preparation and test results of resonators processed by E.Zanon in their infrastructure will be reported.
(R1) Series Surface and acceptance test preparation of superconducting cavities for the European Xfel (XFEL/A - D) JUNE 30, 2009 |
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| TUP062 | Application of In-Vacuum Infrared Pyrometry During Fabrication of European XFEL Niobium Cavities | 570 |
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| A technique to measure the temperature of Niobium components in vacuum during Electron Beam Welding (EBW) operation is presented and results obtained on the large scale cavity production for the European XFEL are discussed. During the EBW process, the knowledge of the components temperature during the welding operation could help both for the better choice of the welding parameters and for the optimization of the production cycle. In collaboration with the Italian firm Ettore Zanon (EZ), we developed a system able to measure the temperature of Nb components in vacuum during EBW operation using a IR pyrometer placed outside the vacuum chamber through an appropriate vacuum viewport. In the paper the experience of this device during the production of Nb components for the XFEL 1.3 GHz cavity production is discussed. | ||
| TUP102 | Quench Detection Diagnostics on 3.9 GHz XFEL Cavities | 710 |
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| This paper presents results of quench localization on 3.9 GHz XFEL prototype cavities tested at LASA vertical test facility. Cavities have been equipped with OST second sound detectors and thermometry sensors. A first guess for quench position has been obtained from modal analysis. Second sound sensors confirmed the quench position resolving also the symmetry degeneracy given by the RF mode pattern analysis. In a subsequent vertical test, second sound and temperature sensors have been installed nearby the suspect quench position. From Thermometry mapping, a sudden increase in cavity temperature within a small region is evident, therefore confirming that a local thermal breakdown due to defect heating occurs in the predicted quench point. The quench region deduced with the mentioned techniques is eventually compared with results of optical inspection. | ||