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Kephart B.

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WEP01Studies of alternative techniques for niobium cavity fabrication429
 
  • C. Compton, D. Baars, T. Bieler, J. Bierwagen, S. Bricker, W. Hartung, D. Pendell, R. York
    Michigan State University
  • L. Cooley, H. Jiang, B. Kephart
    Fermilab
 
 Alternative fabrication techniques for superconducting radio frequency (SRF) cavities are being investigated. The main goals are to reduce cavity fabrication costs and expand possibilities for advanced cavity designs. At present, SRF cavities are fabricated via deep drawing of parts from sheet material and electron beam welding (EBW) to join the parts together. EBW produces welds of high quality, but the procedures are costly and timeconsuming. Alternative technologies being explored include tungsten inert gas (TIG) welding of Nb, hydroforming of Nb, and electron-beam free form fabrication (EBFFF) of Nb. If techniques can be developed which do not degrade the Nb purity, TIG welding could reduce or eliminate the need for EBW. Hydroforming could also be an alternative to deep drawing and EBW. As has been demonstrated by several other groups, complete cavities can be hydroformed from Nb tubes in one step using internal pressure and outer dies. Hydroforming of cavities in an industrial setting is presently being explored. EBFFF is a new technique for forming parts from wire stock with an electron beam. Though it may not be suitable for fabrication of a complete cavity, EBFFF could be used to produce tubes for hydroforming or parts for drift tube cavities. Additionally, the possibility of producing single crystal tubes using EBFFF is being explored.