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Mugnai, G.

Paper Title Page
THC2MA02 Experiences with the Manufacturing, Testing and Quality Control of Large Number of Superconducting Magnets 567
 
  • A. Puntambekar, M. Bagre, V. Jain, M. G. Karmarkar, P. Khare, S. Kotaiah
    RRCAT, Indore (M. P.)
  • G. Mugnai, R. Wolf
    CERN, Geneva
 
  Raja Ramanna Centre for Advanced Technology has successfully completed the supply of nearly 2000 nos. Superconducting Corrector (SC) Magnets for the LHC project at CERN. Initial prototypes were developed at RRCAT in collaboration with CERN and large scale production was done in industry. These corrector magnets require precision components, accurate assembly procedure, elaborate testing and stringent quality control required for repeatable performance. A number of sub technologies were developed for these magnets at RRCAT and successfully transferred to Industry. These include precision coil winding, joining SC wire to get low contact resistance, measuring it at 4.2 K. Ultrasonic welding machine and automatic coil winding machines were developed. Cryogenic testing procedures and test facility were established at RRCAT. SC switches and current leads were designed and fabricated. Cryogenic testing at 4.2 K and magnetic measurement at 300 K for all the 2000 magnets were done at RRCAT. Special tooling and inspection gauges for in process inspection were made. In this paper we describe the experience gained during technology development, prototyping and technology transfer to industry.