DESY, Hamburg, Germany
University of Hamburg, Hamburg, Germany
The EXFEL order for SRF cavities includes 24 cavities, which are part of the ILC-HiGrade program. Initially, these cavities serve as quality control (QC) sample extracted from the EXFEL cavities series production on a regular basis. The QC and quality assurance (QA) include all processing steps of the EXFEL cavities. To maximize the information from these so-called QC cavities, a surface mapping technique is applied in a second cold RF test. There the cavities delivered have experienced identical treatment of the inner surface with the exception of mounting of the Helium vessel. After the normal acceptance test at the cavity RF measurement facility, the cavities are removed from the production flow. Further quality assurance steps beginning with a detailed RF test with surface mapping followed by a high resolution optical inspection (OBACHT) are carried out to improve the understanding of defects in close collaboration with the standing experts engaged in the EXFEL production. Results of the first QC cavities tests as well as planned further R&D will be presented and discussed.
DESY, Hamburg, Germany
University of Hamburg, Hamburg, Germany
The actual R&D program at DESY is derived from the global effort for the International Linear Collider (ILC) and is well in phase with effort elsewhere. The program aims at a solid understanding and control of the industrial mass-production process of the superconducting radio-frequency accelerating cavities, which are manufactured for the European X-ray Free Electron Laser (EXFEL) at DESY. The goal is to identify the gradient limiting factors and further refine the cavity treatment technique to provide gradients above 35 MV/m at >90% production yield. Techniques such as 2nd sound quench detection, OBACHT optical inspections, defect metrology using silicon replica as well as Centrifugal Barrel Polishing (CBP) and Local Grinding repair are foreseen as tools. Actual status, details, and first achievements of the program will be reported.
JLAB, Newport News, Virginia, USA
Cornell University (CLASSE), Cornell Laboratory for Accelerator-Based Sciences and Education, Ithaca, New York, USA
Fermilab, Batavia, USA
RRCAT, Indore (M.P.), India
DESY, Hamburg, Germany
INFN/LNL, Legnaro (PD), Italy
Centrifugal Barrel polishing (CBP) is becoming a common R&D tool for SRF cavity preparation around the word. During the CBP process a cylindrically symmetric SRF cavity is filled with relatively cheap and environmentally friendly abrasive and sealed. The cavity is then spun around the cylindrical axis at high speeds uniformly conditioning the inner surface. This uniformity is especially relevant for SRF application because many times a single manufacturing defects limits cavity’s performance well below it’s theoretical limit. In addition CBP has created surfaces with roughness’s on the order of 10’s of nm which create a unique surface for wet chemistry or thin film deposition. CBP is now being utilized at Jefferson Laboratory, Fermi Laboratory and Cornell University in the US, Ko Enerugi Kasokuki Kenkyu Kiku in Japan, Deutsches Elektronen-Synchrotron in Germany, Laboratori Nazionali di Legnaro in Italy, and Raja Ramanna Centre for Advanced Technology in India. In this talk we will present current CBP research from each lab including polishing recipes, equipment, post CBP chemistry/heat treatment, and subsequent cryogenic cavity tests on niobium as well as copper cavities.
INFN/LASA, Segrate (MI), Italy
DESY, Hamburg, Germany
Università degli Studi di Milano & INFN, Segrate, Italy
Uni HH, Hamburg, Germany